Water Desalination & Treatment

ARBOK-SODA

is a compact, zero-discharge system that extracts sodium carbonate (Na₂CO₃, soda ash) from seawater, brines, or wastewater as part of ARBOK's evaporative separation platform, while co-producing freshwater, technical salt, and other mineral fractions.

ARBOK-SODA

Technology brief

What this platform addresses

is a compact, zero-discharge system that extracts sodium carbonate (Na₂CO₃, soda ash) from seawater, brines, or wastewater as part of ARBOK's evaporative separation platform, while co-producing freshwater, technical salt, and other mineral fractions.

TRL 7 (confirmed by Michael)

The challenge

The problem this technology addresses

Primary use cases: soda-ash recovery from seawater, industrial brine, or lake brine; combined desalination + mineral recovery.

Industries and users: glass and detergent makers, chemical producers, water utilities, desulfurization operators.

Scale: 200 m³/day per 20-ft module; scalable by unit count; suited to brine-rich coastal sites.

ARBOK solution

How the ARBOK system creates value

ARBOK-SODA is a compact, zero-discharge system that extracts sodium carbonate (Na₂CO₃, soda ash) from seawater, brines, or wastewater as part of ARBOK's evaporative separation platform, while co-producing freshwater, technical salt, and other mineral fractions. It replaces the energy- and chemical-intensive Solvay process and trona mining — which generate large CO₂ and brine waste — with a low-energy, modular, reagent-free unit ideal for coastal or brine-rich regions.

Brine or seawater enters a vertical vacuum module with integrated separation, crystallization, and condensation stages; water evaporates at ambient temperature and condenses as freshwater, while soda ash, technical salt, and mineral fractions crystallize out. Fully enclosed, no external reagents, no discharge.

Limitations: soda yield scales with feed composition; crystallized-product handling per fraction.

Market and application

Commercial opportunity

Global soda-ash demand exceeds 60 million tons/year and is growing (glass, detergents, chemicals). Brine-integrated recovery opens low-carbon supply, especially where desalination or saline discharge already exists.

OPEX driven by ~0.8 kWh/ton energy; no reagents. Revenue stacks soda ash + freshwater + salt. CAPEX modular per 200 m³/day unit; payback site-specific (feed soda concentration). (Detailed economics to be modelled per site.)

Use cases

Where the technology can be applied

Primary use cases: soda-ash recovery from seawater, industrial brine, or lake brine; combined desalination + mineral recovery.

Industries and users: glass and detergent makers, chemical producers, water utilities, desulfurization operators.

Scale: 200 m³/day per 20-ft module; scalable by unit count; suited to brine-rich coastal sites.

Steps: brine assay → unit sizing → container install → commissioning. Open-air, ambient temperature, renewable-compatible. Continuous, automated, minimal staffing.

Co-locates with desalination and brine operations; SCADA/PLC ready; cascades with other ARBOK brine-recovery units (boron, salt, lithium).

View preserved source description

Overview

ARBOK-SODA is a compact, zero-discharge system that extracts sodium carbonate (Na₂CO₃, soda ash) from seawater, brines, or wastewater as part of ARBOK's evaporative separation platform, while co-producing freshwater, technical salt, and other mineral fractions. It replaces the energy- and chemical-intensive Solvay process and trona mining — which generate large CO₂ and brine waste — with a low-energy, modular, reagent-free unit ideal for coastal or brine-rich regions.

Applications

Primary use cases: soda-ash recovery from seawater, industrial brine, or lake brine; combined desalination + mineral recovery.

Industries and users: glass and detergent makers, chemical producers, water utilities, desulfurization operators.

Scale: 200 m³/day per 20-ft module; scalable by unit count; suited to brine-rich coastal sites.

Operating Principle

Brine or seawater enters a vertical vacuum module with integrated separation, crystallization, and condensation stages; water evaporates at ambient temperature and condenses as freshwater, while soda ash, technical salt, and mineral fractions crystallize out. Fully enclosed, no external reagents, no discharge.

Limitations: soda yield scales with feed composition; crystallized-product handling per fraction.

Key Parameters

Energy: ~0.8 kWh/ton of processed input.

Soda ash yield: seawater ~1.8–2.3 kg/m³; soda-rich brine up to 15–25 kg/m³.

Freshwater recovery: 60–85 % (input-dependent). Salt recovery: ~35 kg/m³ average.

Unit capacity: 200 m³/day; 20-ft vertical module, 9 m² footprint.

Architecture and Components

Vertical 20-ft vacuum module with separation, crystallization, and condensation stages; freshwater collection; soda-ash and salt extraction; control system (PLC/automation). Compact, mobile, scalable by unit count.

Advantages

Technical: reagent-free; co-produces water + salt + soda ash; enclosed, no discharge.

Economic: ~0.8 kWh/ton energy; multi-product revenue from one stream; modular CAPEX.

Environmental: avoids Solvay/trona CO₂ and brine waste; zero discharge.

Strategic: domestic soda-ash supply from owned brine/seawater; fits brine-rich regions lacking infrastructure.

Integrations

Co-locates with desalination and brine operations; SCADA/PLC ready; cascades with other ARBOK brine-recovery units (boron, salt, lithium).

Deployment & Operation

Steps: brine assay → unit sizing → container install → commissioning. Open-air, ambient temperature, renewable-compatible. Continuous, automated, minimal staffing.

TRL

TRL 7 (confirmed by Michael). Prototype proven in operational environment: pilot-scale modules tested on brine and seawater with stable soda-ash extraction. Remaining: full-scale commercial deployments and product-grade qualification.

Market Potential

Global soda-ash demand exceeds 60 million tons/year and is growing (glass, detergents, chemicals). Brine-integrated recovery opens low-carbon supply, especially where desalination or saline discharge already exists.

Typical Project Economics

OPEX driven by ~0.8 kWh/ton energy; no reagents. Revenue stacks soda ash + freshwater + salt. CAPEX modular per 200 m³/day unit; payback site-specific (feed soda concentration). (Detailed economics to be modelled per site.)

Risk Factors

Yield depends on feed composition; product-grade qualification (glass/detergent buyers); conservative incumbents (Solvay/trona); needs documented pilot reference.

Related Technologies

ARBOK-Boron Separation (ASB) · Vacuum Osmosis · ARBOK LIGHT-SALT · ARBOK-VC (Vacuum Cracking)

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Partnership pathway

Evaluate ARBOK-SODA for your application or pilot site.