Crystallization

ARBOK-Boron Separation (ASB)

isolates boron from saltwater and brine — seawater, geothermal brines, salt-lake deposits — using a low-energy, zero-waste evaporation process.

ARBOK-Boron Separation (ASB)

Technology brief

What this platform addresses

isolates boron from saltwater and brine — seawater, geothermal brines, salt-lake deposits — using a low-energy, zero-waste evaporation process.

TRL 4 — ⚠ confirm (data-backed concept on validated platform; dedicated boron unit not yet evidenced)

The challenge

The problem this technology addresses

Primary use cases: boron recovery from seawater, geothermal brine, and salt-flat deposits; combined desalination + mineral recovery in remote/off-grid sites.

Industries and users: critical-materials suppliers, battery and semiconductor supply chains, geothermal operators, glass and fertilizer producers.

Scale: modular 20-ft units; single installation to multi-unit cascades at high-concentration sites (e.g., Uyuni Salt Flats, Salton Sea).

ARBOK solution

How the ARBOK system creates value

ARBOK-Boron Separation (ASB) isolates boron from saltwater and brine — seawater, geothermal brines, salt-lake deposits — using a low-energy, zero-waste evaporation process. In one pass it produces potable water, dry salt, and commercial-grade boron compounds, replacing high-cost, chemically intensive boron mining. Because it processes the whole input stream rather than rejecting brine like reverse osmosis, it makes boron recovery economical even at low concentrations, integrated with desalination and broader resource recovery.

Brine is fed into a deep-vacuum chamber where water evaporates at ambient temperature; the full stream is processed and the dissolved load separates into dry salts and isolated boron compounds, with potable water condensed off. No reverse-osmosis pressure, no membranes, no chemical reagents.

Limitations: recovery rate scales with feed boron concentration; element-selective recovery (lithium, bromine, uranium) still under optimization.

Market and application

Commercial opportunity

Boron is strategically critical for batteries, semiconductors, nuclear, aviation, glass, fertilizers, and quantum materials. Supply is geographically concentrated; brine-integrated recovery opens new domestic sources, especially where desalination or geothermal already operates.

OPEX driven by ~0.72 kWh/ton energy; minimal consumables. Revenue from boron plus co-products (water, salt, optional metals). Project CAPEX/payback site-specific (concentration-dependent); high-grade sites (Uyuni-class) reach multi-tonne/day boron per cascade. (Detailed economics to be modelled per site.)

Use cases

Where the technology can be applied

Primary use cases: boron recovery from seawater, geothermal brine, and salt-flat deposits; combined desalination + mineral recovery in remote/off-grid sites.

Industries and users: critical-materials suppliers, battery and semiconductor supply chains, geothermal operators, glass and fertilizer producers.

Scale: modular 20-ft units; single installation to multi-unit cascades at high-concentration sites (e.g., Uyuni Salt Flats, Salton Sea).

Steps: brine assay → unit sizing → on-site install → commissioning. Open-air, ambient temperature, renewable-compatible. Continuous, automated, minimal staffing.

Co-locates with desalination, geothermal, and salt-lake operations; SCADA/PLC ready; can cascade with other ARBOK brine-recovery units.

View preserved source description

Overview

ARBOK-Boron Separation (ASB) isolates boron from saltwater and brine — seawater, geothermal brines, salt-lake deposits — using a low-energy, zero-waste evaporation process. In one pass it produces potable water, dry salt, and commercial-grade boron compounds, replacing high-cost, chemically intensive boron mining. Because it processes the whole input stream rather than rejecting brine like reverse osmosis, it makes boron recovery economical even at low concentrations, integrated with desalination and broader resource recovery.

Applications

Primary use cases: boron recovery from seawater, geothermal brine, and salt-flat deposits; combined desalination + mineral recovery in remote/off-grid sites.

Industries and users: critical-materials suppliers, battery and semiconductor supply chains, geothermal operators, glass and fertilizer producers.

Scale: modular 20-ft units; single installation to multi-unit cascades at high-concentration sites (e.g., Uyuni Salt Flats, Salton Sea).

Operating Principle

Brine is fed into a deep-vacuum chamber where water evaporates at ambient temperature; the full stream is processed and the dissolved load separates into dry salts and isolated boron compounds, with potable water condensed off. No reverse-osmosis pressure, no membranes, no chemical reagents.

Limitations: recovery rate scales with feed boron concentration; element-selective recovery (lithium, bromine, uranium) still under optimization.

Key Parameters

Energy: ~0.72 kWh/ton processed. Input: seawater, brine, geothermal or lake deposits. Processes 100 % of input water (vs 40–60 % fresh-water yield for RO).

Boron concentration handled: ~5 mg/L (seawater); up to ~500 mg/kg (Uyuni brine); ~200 mg/kg (Salton Sea geothermal brine).

Output per 200 t/day unit: ~1 kg/day boron from seawater; ~2.3 kg/day from medium brine; up to 20+ t/day from high-concentration sites.

Form factor: vertical 20-ft tank, footprint ~9 m², expandable.

By-products: drinking water, table salt, isolated boron, and potentially lithium, bromine, uranium.

Architecture and Components

Vacuum evaporation/separation chamber; condensation unit (potable water); dry-salt and boron extraction train; control system (PLC/automation). Modular 20-ft vertical tank, scalable by unit count.

Advantages

Technical: whole-stream processing, no brine reject; no membranes or reagents; multi-product output from one unit.

Economic: ~0.72 kWh/ton energy; boron recovery viable even at seawater concentrations; revenue stacking from water + salt + boron (+ optional metals).

Environmental: zero-waste, dry separated salts, no chemical effluent.

Strategic: domestic boron supply from owned brine resources; pairs desalination with critical-materials recovery.

Integrations

Co-locates with desalination, geothermal, and salt-lake operations; SCADA/PLC ready; can cascade with other ARBOK brine-recovery units.

Deployment & Operation

Steps: brine assay → unit sizing → on-site install → commissioning. Open-air, ambient temperature, renewable-compatible. Continuous, automated, minimal staffing.

TRL

Proposed TRL 4 — ⚠ confirm. Evidence available: defined process with site-specific concentration and output figures on the validated ARBOK vacuum platform. Not yet evidenced: a dedicated boron field/prototype unit with measured boron output. Remaining steps: prototype on real brine, selective-recovery optimization, reference site.

Market Potential

Boron is strategically critical for batteries, semiconductors, nuclear, aviation, glass, fertilizers, and quantum materials. Supply is geographically concentrated; brine-integrated recovery opens new domestic sources, especially where desalination or geothermal already operates.

Typical Project Economics

OPEX driven by ~0.72 kWh/ton energy; minimal consumables. Revenue from boron plus co-products (water, salt, optional metals). Project CAPEX/payback site-specific (concentration-dependent); high-grade sites (Uyuni-class) reach multi-tonne/day boron per cascade. (Detailed economics to be modelled per site.)

Risk Factors

Output economics depend on feed concentration; selective recovery of co-elements still maturing; offtake/qualification of recovered boron grade; conservative mining incumbents; needs prototype reference.

Related Technologies

ARBOK-Lithium · ARBOK-Rubidium · ARBOK-Cesium · Vacuum Osmosis · ARBOK-SODA · ARBOK-VC (Vacuum Cracking)

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Partnership pathway

Evaluate ARBOK-Boron Separation (ASB) for your application or pilot site.